High speed straight copper coating production line

Composition of gas shielded welding wire equipment: Pre connected wire drawing

machine (Pay- off machine) - Dancer - Mechanical degreasing tank - Rotary degreasing machine - Hot water cleaning tank - Electrolytic activation tank →Copper plating tank  → Water washing, neutralization and cleaning tank → High-frequency drying  → Skinpass machine - Dancer - Take-up machine - electric control cabinet.

2.Use: Suitable for gas shielded welding wire Φ 0.8~ Φ 1.6 mm welding wire high-speed single wire linear copper plating production.

3. Technical parameters

4. Equipment advantages

1) Straight line copper plating adopts the combination of electroplating and chemical

plating. The copper layer is dense, the bonding force is firm, and the thickness of the copper layer is uniform.

2) As the welding wire adopts linear copper plating, the reaction speed of steel wire in the solution (acid solution and copper sulfate) is controlled by the current of the power supply,

which is proportional to the speed of the wire. Therefore, when the machine is stopped or the speed is increased or decreased, the thickness of the copper layer and the pickling strength of the steel wire are less affected, so as to avoid a large number of defective products such as

uneven color or black.

3) The linear copper plated reciprocating winding is less, and the linearity of the welding

wire is easy to control. Therefore, the wire feeding performance of the finished welding wire is due to the reciprocating copper plating.

4) Small floor area, direct copper plating after wire drawing machine, no need for I-shaped wheel turnover and separate copper plating wire; It saves labor. The wire drawing machine is directly connected with copper plating, and can be operated only after the training of the

original wire drawing machine operator;

5) Save energy consumption. After the wire drawing machine, the residual wire drawing powder can be easily cleaned due to the saved waste heat of the welding wire; Save a large part of energy consumption of alkali washing and hot water washing;

6) There are few vulnerable parts. The linear copper plating is relatively non-contact

copper plating, and there is no rewind wheel, water turbine and other accessories. Therefore, there are almost no vulnerable parts, no use cost of wheels, no damage to bearings, and no  loss of other accessories such as shafts in later use;

7) High automatic layering, automatic temperature control, automatic water supplement

and water addition, adjusting copper layer thickness through touch screen parameter setting, and automatic detection of solution concentration;

8) High speed and high efficiency, using a variety of mechanical degreasing technology, filtering technology to ensure product quality; Reduce sewage discharge and recycle;

Specially made efficient throttling air blowing; Industry 4.0 intelligent factory information interface.